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Wednesday, 17 June 2015

DESIGN OF PELTON TURBINE

 Unknown     10:40     No comments   

WORKING OF PELTON TURBINE:-
Working principle of Pelton turbine is simple. When a high speed water jet injected through a nozzle hits buckets of Pelton wheel; it induces an impulsive force. This force makes the turbine rotate. The rotating shaft runs a generator and produces electricity.
GOVERNING IN PELTON WHEEL:-
Demand of power may fluctuate over time. A governing mechanism which controls position of the spear head meets this requirement. With lowering power demand the spear head at water inlet nozzle is moved in. So that water flow rate is reduced. If power demand increases spear head is moved out this will increase the flow rate.  
So in Pelton turbine synchronization between power demand and power supply is met by controlling the water flow rate. The same technique is used in other types hydroelectric turbines. If the power supply is more than the demand, then the turbine will run over speed otherwise in under speed. But such a governing mechanism in turn will balance the power supply and demand and will make sure that the turbine rotates at a constant specified RPM. This speed should also conforms to the power supply frequency. So this mechanism acts as a speed governing mechanism of Pelton wheel.
NUMBER OF BUCKET IN PELTON WHEEL:-
One of the most important parameter of Pelton turbine design is number of buckets on the disk. If number of buckets is inadequate, this will result in loss in water jet. That means when one bucket departs from the water jet next bucket may not get engaged with the jet. This will result in loss in water jet for a small time duration, thus sudden drop in turbine efficiency.
PELTON BUCKET DESIGN AND ITS FEATURE:-
Most vital component of Pelton wheel is its bucket. Buckets are casted as single solid piece, in order to avoid fatigue failure. You can note that force acting on the turbine bucket is not constant with time. If you follow one particular bucket, it will have high force for a small time duration (at the time of jet impingement) after that a larger idle period where no jet interaction takes place. So the force acting on the bucket is also not constant. It varies with the time but it is having a cyclic nature. If bucket were made using pieces by welding attachment such cyclic fore will easily lead to premature fatigue failure.
Water jet is split into 2 equal components with help of a splitter. The special shape of bucket makes the jet turn almost 180 degree. This produces an impulsive force on bucket. Force so produced can easily be derived from Newton’s 2nd law of motion. Blade outlet angle close to 180 degree is usually used in order to maximize impulsive force.
A cut is provided on bottom portion of buckets. This makes sure that water jet will not get interfered by other incoming buckets.
  To watch video click HERE
here is the complete CAD DESIGN OF PELTON TURBINE:-
for downloading the design of pelton turbine CLICK HERE



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